Momwe mungasankhire pobowola chitsulo chothamanga kwambiri: mfundo zazikuluzikulu zakuthupi ndi mtundu

Momwe mungasankhire pobowola chitsulo chothamanga kwambiri: mfundo zazikuluzikulu zakuthupi ndi mtundu

Monga chida chofunikira kwambiri pakupanga mafakitale ndi makina olondola, mtundu wa zitsulo zothamanga kwambiri (HSS Drill Bits) zimakhudza mwachindunji magwiridwe antchito, kulondola kwa makina ndi moyo wa zida. Komabe, pakati pa zinthu zambiri zobowola zitsulo zothamanga kwambiri pamsika, momwe mungasankhire zinthu zoyenera ndi miyezo yabwino ndizovuta zomwe wogula ndi wopanga aliyense ayenera kukumana nazo. Nkhaniyi iwulula mawonekedwe azitsulo zobowola zitsulo zothamanga kwambiri, zomwe zimakhudza mtundu, komanso momwe mungasankhire moyenera malinga ndi zosowa zanu.

Zida zopangira zida zobowola zitsulo zothamanga kwambiri
Zobowola zitsulo zothamanga kwambiri nthawi zambiri zimapangidwa ndi zitsulo zothamanga kwambiri (HSS). Chitsulo chachitsulo ichi chimakhala ndi kuuma kwakukulu, kukana kuvala kwakukulu komanso kukhazikika kwabwino kwa kutentha, kotero chimatha kusunga ntchito yodula bwino panthawi yothamanga kwambiri. Mapangidwe a alloy azitsulo zobowola zitsulo zothamanga kwambiri ndiye chinsinsi chodziwira mtundu wake ndi magwiridwe ake.

Zida zachitsulo zothamanga kwambiri ndi izi:

M2 chitsulo chothamanga kwambiri
M2 ndiye chinthu chodziwika bwino chachitsulo chothamanga kwambiri, choyenera kugwiritsa ntchito pobowola zosiyanasiyana. Nthawi zambiri imakhala ndi molybdenum, tungsten ndi cobalt pang'ono, imakhala ndi kukana kwabwino komanso kulimba, ndipo ndiyoyenera kubowola zitsulo wamba monga aluminiyamu, mkuwa, ndi chitsulo.

M35 High Speed ​​Chitsulo
M35 ili ndi kuuma kwakukulu komanso kutentha kwambiri kuposa M2, ndipo ndiyoyenera kwambiri kugwiritsa ntchito zomwe zimafuna kukonza zitsulo zolimba (monga chitsulo chosapanga dzimbiri ndi chitsulo cha alloy). Cobalt yapamwamba ya M35 (pafupifupi 5%) imathandizira kwambiri kukana kutentha kwake ndikuwonjezera moyo wake wautumiki.

M42 High Speed ​​Chitsulo
M42 imatsindika kwambiri kukana kuvala komanso kukana kutentha kwambiri, ndipo imagwiritsidwa ntchito kwambiri pobowola zitsulo zolimba ndi ma aloyi. Zomwe zili ndi cobalt ndizokwera mpaka 8%, zomwe zimatha kupirira kutentha kwambiri komanso kupanikizika.

Zinthu zomwe zimakhudza khalidwe la zitsulo zothamanga kwambiri
Posankha zobowolera zitsulo zothamanga kwambiri, ndikofunikira kumvetsetsa zomwe zimakhudza mtundu. Nayi mfundo zingapo zofunika kwambiri:

Aloyi kapangidwe ndi ndondomeko
Mapangidwe a alloy ndi njira yochizira kutentha kwa zitsulo zothamanga kwambiri ndizo maziko odziwa ntchito zawo. Mwachitsanzo, zomwe zili mkati ndi njira zochizira za zida za M2, M35 ndi M42 zidzakhudza mwachindunji kuuma, kulimba komanso kulimba kwa kubowola. Zobowola zapamwamba nthawi zambiri zimatenthedwa kwambiri kuti zitsimikizire kukhazikika kwawo pakutentha kwambiri komanso kuzungulira kothamanga.

Kulondola komanso kupanga
Kubowola kolondola kwambiri kumatha kuwonetsetsa kuti kubowola kumakhala kolondola komanso komaliza. Posankha, chisamaliro chapadera chiyenera kuperekedwa ku chithandizo chapamwamba cha kubowola, monga kupukuta molondola, mapangidwe a helix angle, mawonekedwe apakati, ndi zina zotero, zomwe zimatsimikizira kukhazikika ndi kubowola khalidwe panthawi yodula.

Tekinoloje yokutira
M'zaka zaposachedwa, kugwiritsa ntchito ukadaulo wokutira kwapereka mwayi wowonjezera magwiridwe antchito azitsulo zobowola zitsulo zothamanga kwambiri. Zovala zodziwika bwino zimaphatikizapo zokutira za titaniyamu (TiN), zokutira za titaniyamu nitride (TiAlN), ndi zina zotere. Zopaka izi zimatha kuwongolera bwino kuuma, kukana kuvala ndi kukana kwa dzimbiri pakubowola, kukulitsa moyo wautumiki wa kubowola, ndipo kumatha kugwira ntchito pakutentha kwambiri.

Drill bit design
Zitsulo zobowola zitsulo zothamanga kwambiri nthawi zambiri zimakhala ndi mapangidwe enieni, makamaka pakona ya helix, ngodya yowongolera komanso mawonekedwe odulira. Kupanga koyenera kumatha kuonetsetsa kukhazikika, kudula bwino komanso kubowola bwino pakubowola pazinthu zosiyanasiyana.

Momwe mungasankhire pobowola chitsulo chothamanga kwambiri
Kusankha chobowola chitsulo chothamanga kwambiri sikungotengera mtengo, komanso kumaganizira zofunikira zenizeni za ntchito. Izi ndi zofunika zingapo posankha:

Mtundu wa zinthu zogwirira ntchito
Zida zosiyanasiyana zimakhala ndi zofunikira zosiyanasiyana pakubowola. Kwa zitsulo zofewa (monga aluminiyamu ndi mkuwa), zobowola zitsulo zothamanga kwambiri za M2 zimatha kukwaniritsa zosowa. Pazinthu zazitsulo zolimba (monga zitsulo zosapanga dzimbiri ndi zitsulo za aloyi), tikulimbikitsidwa kusankha M35 kapena M42 zitsulo zothamanga kwambiri, zomwe zingapereke kutentha kwakukulu ndi kukana kuvala.

Kubowola m'mimba mwake ndi kuya
Kukula ndi kuya kwa kubowola kudzakhudza momwe kubowola kumakhudzidwira. Nthawi zambiri, mabowo okulirapo amafunikira kubowola kwapamwamba kwambiri kuti akhalebe olondola. Kuphatikiza apo, kuya kwa kubowola kudzakhudzanso kapangidwe kake kabowola, monga kubowola kwautali, kubowola kocheperako, ndi zina zambiri.

Malo ogwirira ntchito ndi mikhalidwe yodula
Kwa liwiro lalitali, katundu wambiri kapena malo otentha kwambiri, ndikofunikira kwambiri kusankha zobowola za HSS zokhala ndi kutentha kwambiri komanso kukana kuvala kwambiri. Zobowola zokutira ndizoyenera kwambiri kudula mwachangu komanso kutentha kwambiri, zomwe zimatha kuwonjezera moyo wautumiki.

Bajeti ndi kusankha mtundu
Kusiyana kwamitengo yazitsulo zothamanga kwambiri pamsika ndi zazikulu. Momwe mungapezere mgwirizano pakati pa ntchito ndi mtengo ndizofunikira posankha. Kusankha mtundu wokhala ndi mbiri yabwino kumatha kutsimikizira kuti ntchitoyo ndi yabwino komanso yogulitsa pambuyo pake. Mitundu yodziwika bwino nthawi zambiri imapereka chitsimikizo chabwinoko komanso chithandizo chaukadaulo chambiri.

Kukonza ndi kukonza zida zobowola zitsulo zothamanga kwambiri
Zobowola zitsulo zothamanga kwambiri nthawi zambiri zimakhala ndi moyo wautali, koma zikagwiritsidwa ntchito, kukonza ndi kukonza moyenera kumatha kukulitsa moyo wawo wautumiki:

Kuyeretsa pafupipafupi: Sungani chobowolacho mwaukhondo ndikuchotsa tchipisi tachitsulo chopangidwa pobowola kuti musakhudze kudula bwino.

Kuzizira koyenera: Kugwiritsa ntchito madzi odulira kapena ozizira, makamaka pokonza zida zamphamvu kwambiri, kumatha kupewa kutenthedwa ndikutalikitsa moyo wakubowola.

Yang'anani mavalidwe: Yang'anani nthawi zonse m'mphepete ndi pamwamba pa bowolo, ndikunola kapena kusintha zobowola zomwe zawonongeka munthawi yake.

Chidule
Zipangizo zobowola zitsulo zothamanga kwambiri zakhala chida chofunikira kwambiri popanga mafakitale chifukwa cha magwiridwe antchito ake komanso kugwiritsa ntchito kwambiri. Pomvetsetsa katundu wawo wakuthupi, miyezo yapamwamba, ndi momwe angapangire zisankho zoyenera malinga ndi zosowa za ntchito, ogwiritsa ntchito amatha kukonza bwino pobowola bwino ndikuwongolera kulondola. Kaya mukukonza zitsulo, kumanga kapena kupanga mwatsatanetsatane, kusankha chobowola chitsulo chothamanga kwambiri ndiye chinsinsi chowongolera ntchito komanso kuchepetsa ndalama.